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Common Mistakes to Avoid When Choosing High Mast Lighting Systems

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Choosing the right high mast lighting system can be a challenge, especially with so many factors to consider. Avoiding common mistakes can save you both time and money. Let’s explore the errors businesses often make and how to sidestep them.

Selecting the wrong high mast lighting system can lead to inefficiencies, higher costs, and poor lighting performance. Common mistakes include failing to assess lighting needs, neglecting maintenance considerations, and overlooking energy efficiency. Understanding these pitfalls will help you make a smarter, cost-effective choice for your industrial lighting.

Now, let’s examine the most common mistakes people make when choosing high mast lighting systems and how to avoid them.

1. Failing to Assess Lighting Needs

One of the most frequent mistakes is not fully assessing the specific lighting needs of the space. Every industrial area is different—whether it’s a warehouse, parking lot, or outdoor manufacturing site, the lighting requirements will vary. Failing to properly evaluate the area’s size, purpose, and the level of illumination required can result in insufficient lighting or excessive energy consumption.

How to Avoid It:

Conduct a thorough lighting audit of your facility. Take into account factors such as the size of the area, the types of activities that will take place there, and whether you need additional lighting for security. Engage with lighting professionals who can design a lighting plan based on these needs.

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2. Ignoring Long-Term Maintenance Costs

Many businesses focus on the initial installation costs of high mast lighting but overlook the long-term maintenance expenses. While high mast systems generally have lower maintenance requirements than traditional lighting, they are still subject to wear and tear over time, especially if harsh weather conditions are common in your area.

How to Avoid It:
Consider the long-term maintenance needs of your lighting system. Look into the durability of the materials used in the poles and fixtures, as well as the accessibility for repairs or bulb replacements. Also, factor in the expected lifespan of the lighting components, and consider energy-efficient solutions that will reduce operational costs.

3. Overlooking Energy Efficiency

Energy consumption is one of the largest operational costs in an industrial setting. While high mast lighting systems can be more energy-efficient than traditional lighting, choosing the wrong technology can still lead to higher electricity bills. LED technology, for instance, offers significant savings, but not all LEDs are created equal.

How to Avoid It:
Opt for LED fixtures that are specifically designed for high mast applications. Ensure that the lighting system has the right wattage and color temperature for your needs. Check the lumens-per-watt (lm/W) rating, as this will give you a better idea of the energy efficiency of the system.

4. Underestimating Installation Costs

High mast lighting systems require specialized installation, which can come with a hefty price tag. Some businesses may underestimate the costs involved in setting up the poles, wiring, and fixtures, especially if the installation area is complex or requires heavy machinery for the setup.

How to Avoid It:
Get a detailed cost estimate before committing to any lighting system. This should include all aspects of installation, such as pole erection, wiring, and any specialized labor that may be required. It’s also important to consider any potential hidden costs like site preparation or permits.



5. Choosing the Wrong Pole Height

Choosing the correct pole height is crucial for maximizing the effectiveness of your high mast lighting system. Poles that are too short may result in uneven lighting, while poles that are too tall could cause excessive light pollution and increased installation costs.

How to Avoid It:
Work with experts to determine the optimal pole height for your specific needs. Factors to consider include the size of the area, the type of lighting fixtures used, and any environmental considerations such as wind load or possible obstruction from surrounding structures.

6. Not Considering Environmental Factors

Industrial lighting systems are often exposed to harsh weather conditions, such as high winds, rain, and snow. Not considering the environmental conditions where the poles will be installed can lead to premature wear or failure of the lighting system. For example, coastal areas with high salt content may require corrosion-resistant materials for poles and fixtures.

How to Avoid It:
Choose materials that are resistant to the local environmental conditions. For instance, powder-coated or galvanized steel poles may be more suitable for areas with high humidity or saltwater exposure. Similarly, ensure that the light fixtures are rated for outdoor use and can withstand temperature extremes and weather conditions.


7. Neglecting Safety and Compliance Standards

High mast lighting systems must meet certain safety standards and regulations, especially in industrial environments. Failing to comply with these regulations could result in fines or the need to re-install the system. Additionally, improper installation could create safety hazards, such as faulty wiring or insecure poles.

How to Avoid It:
Ensure that your lighting system meets all local and industry-specific safety and compliance standards. Consult with a lighting designer or engineer who is knowledgeable about these regulations. Proper installation by licensed professionals will also help ensure that your system is up to code.

8. Failing to Plan for Future Expansion

When choosing high mast lighting, many businesses fail to account for future expansion needs. As your industrial space grows, you may need to adjust the lighting system to accommodate the larger area. Failing to plan ahead can result in additional costs later when retrofitting or upgrading the system.

How to Avoid It:
Design your lighting system with future growth in mind. Choose flexible and scalable solutions that can be easily expanded or modified if needed. It’s also wise to consult with lighting experts who can help you design a system that will remain effective as your business evolves.


Conclusion

Choosing the right high mast lighting system is a critical decision for industrial applications, and avoiding these common mistakes will ensure you get the most out of your investment. By considering factors such as proper lighting assessments, energy efficiency, and long-term maintenance, you can ensure that your high mast lighting system provides optimal performance and cost savings for years to come.

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